Highlights

    - Simultaneous and Chip-Free Four-Corner Welding of PVC Profiles
    - Ability to Work with PVC Profiles of All Colors
    - Working with a Single Operator
Description
Welding Measures Max. Cross-Sectional Size mm 200 140 x 190
Width / Length Maximum 4100 / 2400 mm
Width / Length Minimum 500 / 500 mm
Welding Angle 90 °
Machine Axes Min. Cross-Sectional Size mm 1 __ x 20
Maximum Rotation Speed cycle/min 2 x 0,75 3000
Conveyor Motor power 2 x 0,37 kW
Welding Units x 4 X Axis Motor power 0,4 kW
Y Axis Motor power 2 x 0,75 kW
Z Axis Motor power 0,4 kW
Milling Motor power 0,75 kW
Milling Rotation Speed 10000 rpm
Resistance Power 2 kW
Technicial Specifications Chip Absorber Motor power 3 kW
Air Pressure 6-8 bar
Air Total Air Consumption 800 l/min
Feed Voltage 400 V
Feed Power 27 kW
Weight Net 4805 kg
Weight Gross 5477 kg
Sound Level 96 dB
Machine Dimensions Length 8038 mm
Machine Dimensions Width 6437 mm
Machine Dimensions Height 2317 mm
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Design

- Robust mechanical design allows you to process PVC profiles with maximum quality for many years, at high speed.
- Smooth gasket assembly is achieved without using a gasket system
- It tolerates cutting angle errors in profiles up to 0.5°.
- It tolerates cutting length errors in the profiles up to +2 mm.
- It is positioned according to the profile size and provides easy profile placement of the operator.
- It provides easy control thanks to digital control system in all axes.
- Measurement tolerance can be made for all axes separately.
- The pressure control system ensures that the machine operates at the correct air pressure.
- Measurement accuracy of less than 0.1mm is achieved with computer-controlled axial movements.
- It takes up less space than the existing welding and cleaning centers.
- It saves labor as it works with a single operator.
- It can be worked with PVC profiles of any color.
- Chip suction system is available.
- The cutting and welding tolerances are evenly distributed over 4 corners.
- Thanks to special software, the stacking layout on the profile trolley can be selected from the screen and production can also be made on a customer-by-customer basis.
- If desired, cleaning operations can be performed on the profiles using stripping blades.
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Control Panel

- Mitsubishi PLC has a 17" screen with control equipment and a user-friendly interface.
- With the PID system, the heating, degree and time parameters are set independently of each other.
- It is possible to define a separate process at every point via the profile drawing in
DXF format.
- The X and Y axes are automatically positioned.
- Has Ethernet connection.
- Parameter settings can be made easily.
- Easy to use and flexible operating system works with all joinery and optimization programs.
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Welding Unit

- With zero welding appearance, it welds without chips on external surfaces and does not require corner cleaning after welding.
- Milling is performed on the welding surface areas of the profiles placed on the machine with the help of a milling group consisting of blades.
- After milling, the profiles are welded at a 90° angle.
- Time is saved thanks to the practical welding mold replacement system.
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Cutter

- The milling group consists of cutting bits and before welding, it notches the profile surface and gasket to be welded.
- With the chip collection system, the burrs formed in the milling process are vacuumed and accumulated in the chamber.
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Heater Plate

- Heating plates ensure homogeneous distribution of heat. With the special Teflon system on these plates, a longer and more efficient use of Teflon is ensured. Thanks to the Teflon renewal system in roll form, time and cost are saved.
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Stripping Blade

- Scraping blades clean the burrs on the lower and upper surfaces of the profile caused by the welding process.
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Security

- Operational safety with protective fences and safety barriers
- Security labels
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Technical support

- Periodic maintenance reminder function
- Service support with remote connection
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Molds